Many bobblehead lovers are curious with regards to how custom bobblehead is created and why it usually takes weeks to help make one. At the advanced level, you can find four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Before getting into specifics of each step, it really is worth mentioning that this process described is for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This step requires a mastery of hand sculpting skills. It will always be completed by skillful artists, who routinely have many years of experience doing hand sculpting based on provided photos or reference objects. It might take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it might take greater than a couple of days. After the initial sculpting is finished, the individual will have the opportunity to analyze its photos. Making changes is relatively easy and quick at this time. On the other hand, it will probably be more costly to request a big change at the later stage since the whole sculpture should be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully if the bobblehead maker is asking for comments. Should you be unsure, you must demand more photos or request clarification. By doing that, you may take more time upfront, but furthermore you will minimize the chance of needing to get the bobblehead reworked later and having to cover more. Also, the customer must be aware a custom bobblehead doll is created according to submitted photos rather than a live person. Therefore, the expectation should be set properly with regards to the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process where the original sculpture through the previous process will be utilized as a base to develop the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will probably be put on the surface of the initial sculpture. A soft silicone coating which takes the design of the custom sports bobbleheads will probably be formed when the gel dries. Then, a plaster coating will likely be applied on top from the silicone coating. The plaster coating will become a hardened cast once the drying process. Subsequently, the original sculpture is going to be removed from the silicone coating. Right after the preparation effort is done, melted resin will be injected in the emptied silicone coating to make the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin from the desired shape before it can be solidified. When the resin becomes solid, it will probably be taken out by opening the plaster and peeling from the silicone coating. By now, a raw bobblehead doll has been created.
3. Polishing (anyone to three working days)
A raw bobblehead is just not prepared to be painted. It has grease on its surface that needs to be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process can result in poor painting down the road. Polishing a bobblehead doll also requires a decent degree of craftsmanship. Because its shape and curvature are very different in one to another, this method still can not be standardized and automated. Together with taking out the grease and smoothing the surface, refining the raw bobblehead details manually may be necessary. Due to tolerances stemming in the molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead once the initial polishing, and also this process may need to be reiterated. When it is determined how the defects can not be fixed, the full raw bobblehead should be scrapped.
4. Painting (anyone to three working days)
Painting is not really as simple as it is apparently. The first task is to blend base colors to produce colors the consumers desire. The caliber of the blended colors is critical, as it comes with a large impact on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the specified colors with high quality for wedding bobbleheads can be very time-consuming. Secondly, painting is done using the painting brush manually, due to the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on their own clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are put on a bobblehead doll for its head and body, it could be assembled simply by using a spring with glue on ends. Obviously, making use of the spring is what makes the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading the above has already established a better understanding of the standard procedure of making a custom bobblehead doll. By using a better comprehension of this process, a consumer can better plan his / her next buying of a custom bobblehead doll.